Nordyne M3RL Series User Manual

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Installation Instructions
M3RL Series 90+ Downflow Condensing Furnace
Direct Vent (Sealed Combustion) Forced Air Gas Furnaces
LEAVE THESE INSTRUCTIONS WITH THE HOMEOWNER.
!
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death or property
damage.
!
ADVERTISSEMENT:
RISQUE D’INCENDIE OU D’EXPLOSION
Le non-respect des avertissements de sécurité
pourrait entraîner des blessures graves, la
mort ou des dommages matériels.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
Leave the building immediately.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a
qualified installer, service agency, or the gas sup-
plier.
Ne pas entreposer ni utiliser de l’essence ni
d’autres vapeurs ou liquides inflammables dans le
voisinage de cet appareil, ni de tout autre appareil.
QUE FAIRE S’IL Y A UNE ODEUR DE GAZ
Ne pas tenter d’allumer aucun appareil.
Ne toucher à aucun interrupteur électrique;
n’utiliser aucun téléphone dans le bâtiment.
Évacuer l’immeuble immédiatement.
Appeler immédiatement le fournisseur de gaz en
employant le téléphone d’un voisin. Respecter à
la lettre les instructions du fournisseur de gaz.
Si personne ne répond, appeler le service des
incendies.
L’installation et l’entretien doivent être effectués
par un installateur qualifié, un organisme de
service ou le fournisseur de gaz.
For installation in:
1. Manufactured Homes
2. Park Models and Manufactured Buildings
3. Modular Homes/Buildings
!
WARNING:
Should overheating occur, or the
gas supply fail to shut off, shut
off the manual gas valve to the
appliance before shutting off the
electrical supply.
Improper installation, adjust-
ment, alteration, service or
maintenance can cause injury
or property damage. Refer to
this manual. For assistance or
additional information consult
a qualified installer, service
agency or the gas supplier.
BW Models
BWT Models
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Summary of Contents

Page 1 - Installation Instructions

Installation InstructionsM3RL Series 90+ Downflow Condensing FurnaceDirect Vent (Sealed Combustion) Forced Air Gas FurnacesLEAVE THESE INSTRUCTIONS W

Page 2

10Figure 7. Cut-Out Locations2-3/421-3/417-29/3221-7/161-3/43-19/3214-1/214-1/22-1/423-1/412-7/814-3/4202421-3/41015-1/2˚ALT FUEL LINEENTRY1-1/4VENTFU

Page 3 - M 3 R L - 060 A - A W

11Figure 9. Duct ConnectorScrew DownDuct ConnectorsPlatinum SeriesFigure 8. Mounting PlateREAR WALLSUPPLY AIR DUCTFUEL LINE HOLESMOUNTING PLATEFLOOR O

Page 4 - ** Factory Wired Heating Tap

12TABS TABSDUCT DUCT1. INSERT DUCT PLENUM CONNECTOR INTO DUCT CUT-OUT.2. BEND BOTTOM TABS OVER AND ONTO THE UNDERNEATH DUCT SERVICE.Stap

Page 5

13MTG. PLATE TABSSLIDE FURNACE ALL THE WAY BACK ONTO MTG. PLATESUPPLY AIR DUCTKnockout Over HolesSECURE FURNACE WITH 2 FASTENERS AT FRONT CORNER HOLES

Page 6

14! CAUTION:Do not allow debris to fall into the fur-nace. This could cause unsafe opera-tion and voids the furnace warranty.VENTING REQUIREMENTS! WAR

Page 7

15*NOTES1. Subtract 3.5 ft. for each additional 3" 90 degree elbow.2. Two 45 degree elbows are equivalent to one 90 degree elbow.3. One short rad

Page 8 - RETURN AIR PROVISIONS

16escape through such appliances or vents. Donot vent the furnace to a fireplace chimney orbuilding chase.If removing an existing furnace in a ventin

Page 9

17Figure 16. Horizontal VentingDownflow FurnaceSeal/CaulkAround Pipeat Building90˚ Elbow12"Min.Normal Snow LevelWallCouplingFirst Support Should

Page 10 - FURNACE OUTLINE

18Horizontal VentingVent and combustion air intake terminationsmust be as shown in Figure 19 unless theconcentric vent termination kit is used.! WARNI

Page 11

1936" max.12" min.Exhaust VentOption BExhaust VentOption AExhaust VentOption CMounting KitFaceplate Securedto Wall with Screws12" Min.3

Page 13 - WARNING:

20Figure 21. Furnace with Condensate Drain Trap AssemblyAAClampStep 1: LoosenStep 2: Rotate to drain directionStep 3: RetightenKeepDownwardSlopeAlt. D

Page 14

21Figure 22. Typical Gas PipingTable 7. Capacity of Black Iron Gas Pipe (cu. ft. per hour) for Natural Gas(specific gravity = .60)To Gas SupplyFloor

Page 15 - Table 6. Vent Table

22Table 8. Approximate Orifice Size for Natural and LP GasesNat LP Nat LP Nat LP Nat LP Nat LP060A-A/BW 60,000 4 50 57 50 57 51 58 51 58 52 59080A-A/B

Page 16

23Figure 25. Typical Installation For SealedBurner Box With Access Cover PlateBurner OrificesGasManifoldFlameObservationPortGasValveAccessCoverPlateB

Page 17

247. After the flame ignites, visually inspect theburner assembly to ensure that the flameis drawn directly into the center of the heatexchanger tube,

Page 18

25Field Supplied Disconnect Within Sight of FurnaceField SuppliedPanel ConnectorField SuppliedFused ServicePanelBlack (Hot)White (Neutral)Green or Bar

Page 19

26Figure 28. Low Voltage Field,Four-wire Heating/Cooling ApplicationsR C Y G WA/C Condensing UnitCondensing UnitControl BoxRoomTherm

Page 20

275. After the furnace has run for approximatelyfive minutes, set the thermostat below roomtemperature and verify steps 9 - 11 of theSEQUENCE OF OPERA

Page 21

28TIME FOR TIME FORONE REVOLUTION ONE REVOLUTION(SECONDS) 1 5 10 (SECONDS) 1 5 1024 150 750 1500 80 45 225 45026 138 692 1385 82 44 220 43928 129 643

Page 22

29Gas Valve – The gas valve controls the flow ofgas to the burners. When the gas valve isenergized it automatically opens and regulatesthe gas pressur

Page 23 - LIGHTING AND ADJUSTMENT OF

3ApplicationM-Manufactured HomeFurnace SeriesComfort ModelRL - Condensing DownflowM 3 R L - 060 A - A WDoor ColorW - WhiteG - GrayCabinet DimensionsA

Page 24

30! WARNING:Never operate the furnace without afilter in place. Dust and lint in the returnair can build up on internal compo-nents, resulting in los

Page 25 - ATTENTION:

31Initial Power up: After 30 seconds of igniterwarm-up the gas valve (24 VAC) will thenopen. The igniter circuit will stay ener-gized for 3 seconds af

Page 26 - START-UP AND ADJUSTMENTS

32123456789101112131415161718192122M3 Downflow Furnace1 Door Assembly - Louvered2 Filter Inside Door3 Blower Assembly4 Control Board5 Pressure Switch6

Page 27

33Figure 30. Downflow Furnace Wiring DiagramWD #710240BIfanyoftheoriginalwiththefurnacemustbereplaced, itmustbereplaced wiringmaterialhavingaratingof

Page 29

35UNIT MODEL NUMBER ________________Minimum Clearances per Table 3? ________Electrical Connections tight? _____________Line Voltage Polarity correct?

Page 30

O’Fallon, MO708219D (Replaces 708219C)Specifications and illustrations subject to change withoutnotice and without incurring obligations. Printed in

Page 31 - Fan Mode:

419-7/819-7/824-5/824-5/856-1/1656-1/1620-9/3220-9/3221-17/3221-17/3221-29/3221-29/3221-15/1621-15/1619-3/1619-3/1623-7/1623-7/1628-15/3228-15/323-17/

Page 32 - M3 Downflow Furnace

5! WARNING:Do not use this appliance if any parthas been submerged under water. Im-mediately call a qualified service tech-nician to inspect the appli

Page 33 - WD #710240B

6Follow the instructions in this booklet carefullyand this appliance will provide many years ofsuperior performance.If you wish to cool your home auto

Page 34

7CE générateur d'air chaud doit être installéconformément aux instructions du fabricant etaux codes locaux. En l'absence de code local,resp

Page 35

8Figure 4.Figure 3.13 1/4"10 1/4"19” 19"Top Viewof DuctConnectorxSUPPLY AIR DUCTFLOOR CAVITY(depth equal to "X" in Figure 5

Page 36 - ¢7082197¤

9Figure 6. Closet or Alcove10"23 -1/4"FLOOR OPENINGCLCLALT. FUELLINE HOLESSIDE WALLREAR WALLFUEL LINE HOLEFigure 5.XSEE TABLE 5REDUCERFELT-S

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